A sterilization pot, also known as an autoclave, is a highly
efficient sterilization device widely used in the food processing,
pharmaceutical, and chemical industries. It is used for
high-temperature and high-pressure sterilization of canned foods,
dairy products, fruit juices, condiments, and soft-packaged foods.
Its primary function is to kill harmful microorganisms in the
product through physical methods, thereby extending the product's
shelf life and ensuring food safety and flavor stability.
Working Principle of the Sterilization Pot
The sterilization pot works by generating high temperature and
pressure inside a sealed container using steam or hot water, which
acts on the surface and interior of the product to achieve
sterilization. Steam sterilization involves directly injecting
steam into the pot to rapidly increase the temperature, while hot
water sterilization involves immersing the product in a hot water
bath for uniform heating.
(1) Sterilization method:
Sterilization pots choose different sterilization methods according
to different products; they can be simply classified into: gas
sterilization and water sterilization.
Gas sterilization: that is, the sterilization medium is steam. This sterilization
method was first used for sterilization of canned products. At
present, it is widely used in canned food, beverages, eggs, edible
fungi and other industries at home and abroad.
Water sterilization: divided into water bath sterilization, spray sterilization (top
spray, side spray), shower sterilization, etc.
(2) Heating method:
Sterilization pots can choose different heating methods according
to the actual situation of the customer's site; the commonly used
heating methods are: steam heating, electric heating, coal-fired
heating, gas heating, fuel oil heating, thermal oil heating, etc.
(3) Material classification:
1. Carbon steel.
2. All stainless steel.
3. Semi-stainless steel.
Features
- High-Efficiency Heating System: The sterilization pot is equipped with a fast heating system that
boasts high thermal efficiency, significantly reducing heating time
and increasing production efficiency.
- Multi-Stage Temperature Control Technology: The pot includes multi-stage temperature control programs, allowing
precise temperature control to meet the sterilization needs of
different products, ensuring consistent sterilization results.
- Uniform Heating: Advanced circulation systems ensure even temperature distribution
within the pot, preventing localized overheating or cooling issues.
- Automated Control: Equipped with advanced PLC control systems, the interface is
user-friendly and includes data recording and remote monitoring
capabilities to ensure stable operation and traceability.
- Energy Saving and Environmentally Friendly: Designed with energy efficiency in mind, the sterilization pot
optimizes heating and cooling processes, reducing energy
consumption and operational costs.
- Safety Design: The pot includes multiple safety protection features, such as
over-temperature alarms, overpressure protection, and automatic
locking systems to ensure operator safety.
| Model | Volume (L) | Inner Diameter (mm) | Power (kW) | Design Temperature (ºC) | Design Pressure (MPa) | Dimensions (mm) | Weight (kg) |
| sp-600 | 600 | 900 | 12 | 130 | 0.3 | 1800×1200×1600 | 1500 |
| sp-1000 | 1000 | 1100 | 18 | 130 | 0.3 | 2000×1500×1800 | 2000 |
| sp-1500 | 1500 | 1200 | 24 | 130 | 0.3 | 2500×1800×2000 | 2500 |
| sp-2000 | 2000 | 1400 | 30 | 130 | 0.3 | 3000×2000×2200 | 3500 |
| sp-3000 | 3000 | 1500 | 36 | 130 | 0.3 | 3500×2200×2500 | 4000 |
1 Application in the Food Industry
In the food industry, sterilization pots are primarily used for the
sterilization of canned foods, dairy products, beverages, meat
products, and condiments. Through the sterilization process, these
products can retain their flavor, texture, and nutritional value
over an extended period, while preventing microbial contamination.2 Application in Pharmaceutical Production
In the pharmaceutical industry, sterilization pots are used for
sterilizing medical instruments, such as syringes, infusion bags,
and pharmaceutical packaging. The high-temperature and
high-pressure environment ensures the elimination of bacteria,
viruses, and other microorganisms, ensuring the safety and
sterility of pharmaceutical products.3 Applications in Other Fields
In addition to the food and pharmaceutical industries,
sterilization pots are also used in chemical, cosmetics, and health
product industries. For example, in cosmetics production,
sterilization pots are used for sterilizing lotions, creams, and
other products. In chemical production, they are used for
processing specific chemicals.
1.Warranty and Support
We provide comprehensive after-sales service, including a one-year
warranty for all sterilization pots. During the warranty period,
customers can enjoy free repairs and technical support.
Additionally, we offer lifetime maintenance services to ensure that
the equipment operates efficiently for many years.2 Installation and Training
We offer on-site installation services and training for operators
to ensure proper use and maintenance of the sterilization pot. Our
technical team will guide your staff through the installation
process and provide detailed instructions on safety procedures and
equipment operation.3 Spare Parts and Accessories
We maintain a large inventory of spare parts and accessories,
ensuring fast and reliable replacements whenever necessary.
Customers can also order additional components as needed to
customize or upgrade their equipment.
EPS Machine Company is a leading manufacturer of high-performance
food processing equipment, including food-forming machines, coating
lines, frying equipment, and fruit and vegetable washing systems.
With over 1,000 projects and a skilled design team, we offer
energy-efficient, reliable, and sustainable solutions. We
prioritize quality, using top components from Germany and Japan,
and adhere to ISO9001 standards. Our philosophy, "Efficient,
Professional, Sustainable," drives our focus on innovation and
eco-friendly practices. Committed to customer-centric service, we
aim to enhance global food solutions with advanced technology and
excellent service.
1 What products are suitable for sterilization with a sterilization
pot?
Sterilization pots are suitable for sterilizing various foods,
pharmaceuticals, and chemicals, particularly canned foods, bottled
beverages, dairy products, condiments, and meat products.2 Is it difficult to maintain a sterilization pot?
The daily maintenance of a sterilization pot is relatively simple,
mainly involving cleaning, lubrication, and regular checks of
safety valves and control systems. The equipment features
self-diagnosis functions that can detect potential issues in
advance, reducing the likelihood of equipment failure.3 How long is the lifespan of a sterilization pot?
The lifespan of the equipment depends on regular maintenance.
Typically, sterilization pots have a lifespan of over 10 years, and
periodic maintenance can effectively extend their operational life.4 What is the energy consumption of a sterilization pot?
The energy consumption of a sterilization pot depends mainly on
heating power and usage frequency. New-generation sterilization
pots are designed with energy efficiency in mind, optimizing the
heat
and cooling processes to reduce energy consumption and operational
costs.
